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Tensile / Universal Testing

Hardness Testing
Stationary new
Stationary 2.hand HR HV HB

Portable

Rebound hardness tester
UCI UltrasonicContactImpedance
Rangemaster (depth )
Clamping HR HB HV
Modernisation
Hardness test blocks
Impact Testing
Specimen Preparation
Metallography Preparation

Microscope CCD Software

Spectral- / X-Ray
DKD-Calibration & Service
Links Standard Knowledge

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

                

 On this site you will find  portable  hardness tester for different method's

 

 

Härteprüfer Mikrohärteprüfer Vickers Knoop
Härteprüfmaschine Innovatest Universal- Härteprüfmaschine der ReferenzklasseVickers Härteprüfung Mikrohärteprüfer Makrohärteprüfer Knoop
Härteprüfer gebraucht mit Garantie + Modernisiert für Vickers Brinell Rockwell Knoop


 

    Rebound hardness testers     (standardised in DIN 50156 and ASTM)

 working principle  A preloaded spring will throw a probe (body with integrated hard metal ball) with defined speed on the test piece. The measuring system compares the throwing speed and the rebound speed and evaluated on the speed difference the hardness in electronic way in scale HL (hardness Leeb). The result HL or converted results (Rockwell HRC / HRB / Vickers HV / Brinell HB / Shore HS) will be displayed directly on the LCD panel.

minimum weight of the test piece (vibration has to be limited): 2 kg
with couple past less test piece weight

Rebound hardness tester explanation in Wikipedia

 

  
UCI Härteprüfer
Ultrasonic Contact Impedance


 working principle  At the UCI hardness testers on the probe there is applicated a Vickers – test pyramid 136° made from synthetic diamond. The probe will activate to resonance. The indenter will penetrate with defined force (spring loaded) the test piece. Depending on the hardness the penetration depth is different. So the damping of the resonance will be different as deeper (weaker) the material is. The difference between applied resonance and measured damped resonance will show with high precision the hardness value (or converted to other scales). The equipment will be calibrated to YOUR material. The hardness tester is designed as a portable system to evaluate the hardness of materials in the same alloy characteristic. The reliability of the system is limited depending on the E-modulus. If you are not sure that the alloy is in a special range / type of alloy you will receive wrong results. So if you are testing a austenitic steel with a calibration of low alloyed carbon steel you will have an error in hardness as wide as the difference between this two types of alloys is: carbon steel 210.000 MPa / austenitic steel 195.000 MPa) = ca. 7 % mistake of result.
 


  
penetration depth

 working principle  At the bottom side of the equipment there is mounted a Rockwell indentor. The hardness tester will operated by pushing the specimen support plate (at the bottom) toward the test specimen. For this you will press with both heels of two hands from top on to the wings of the hardness tester. The test load for the indentor will be applied by high precision spring load. The indentor will penetrate the specimen. A high precision depth measuring system will measure the stroke of the indentor into the material. After a duration time (electronic will control a minimum time period) the result will be indicated directly at the LCD display. The result will be converted to all common hardness scales.
 


  
Portable clamping hardness tester    (possible: DKD - calibration)


 working principle  A c-shape clamps the test piece like a mounting clamp. The test load will be applied by spring loading system (maximal ca. 187.5 kg or 3000 kg)
with hand lever (with crank handle and gear box) with high precision. At the smaller equipment (187.5 kp) a depth measuring gauge will show direct after the test the depth of penetration (Rockwell) or HBT / HVT (depth measuring of Brinell + Vickers). For norm conform testing you also are obliged to measure the diagonals of indentation by using a portable optical microscope.

At TBH equipment you may evaluate the hardness by using a portable microscope.
 

 


 Rebound hardness tester    TH - Series:
item
 name
order no.    Short description price
TH1100 DYNA CV-TH1100  integrated probe D basic model without pc interface 1.095,00
TH170 CV-TH170  integrated probe D starter model, pc interface 1.495,00
TH172 CV-TH172  integrated probe C starter model, pc interface, reduced impact force 1.695,00
TH174 CV-TH174  integrated probe DL, (like TH170 but smaller probe Ø 4.2 mm) 1.995,00
TH110 CV-TH110  cable probe D, interchangeable (max. 5 items.) printer, pc interface cable 1.695,00
TH120 CV-TH120  cable probe D, interchangeable (max. 5 items.) printer, pc interface cable 1.795,00
TH160 CV-TH160  cable probe D, interchangeable (max. 5 items.) printer, many features 2.095,00
    other probes, contact sets, hardness test blocks on request

To choose the correct type of hardness tester you will find a table of features right here:
Table of features TH hardness testers


TH1100 DYNA is the newest and inexpensive portable hardness tester of the series TH using the working principle of rebound hardness testing according LEEB

The very compact, easy to sue equipment supports the basic features for hardness test:
It displays the hardness value direct after the test in chosen scale: HRC / HRB / HRA / HV / HB / HS

To choose the required equipment please use our
Table of features TH hardness testers.


 Prospekt als PDF


TH170 is the improved version of the older type TH130 series. The hardness tester is approved since many years and suitable for many applications. Comparing with the basic model TH1100 DYNA the advantage is to have a PC interface and optional software DataView.

The very compact hardness tester does also have more features: Supervision of limits, big storage of 270 tests and additional features. The result will displayed directly in the chosen scale: HRC / HRB / HRA / HV / HB / HS


To choose the required equipment please use our Table of features TH hardness testers.


Prospect as PDF

Prospect TH 170 / 172 / 174 as PDF (same hardness tester with slime probe)

 


TH110 is the improved version of old TH140B. It is the basic equipment with a probe connected with a cable. This design of cable probe does have the advantage to position the probe more flexible. Additional it is possible to connect different type of probes for different testing conditions. The hardness tester is already equipped with a thermo stripe printer. The changing of test parameters is really easy by using the direct choice foil key pads. The hardness tester is equipped with an interface for PC. The evaluation of the results can be accessed by optional available PC software.

This equipment does content some important features like supervision of limits, big storage capacity and other …. The result will displayed directly in the chosen scale: HRC / HRB / HRA / HV / HB / HS and tensile strength Rm MPa.


To choose the required equipment please use our Table of features TH hardness testers.


Prospekt als PDF


TH-120 like TH110 but with following, improved features:

·        Instead for direct keys: menu for more parameters (internal LCD – display menu

·        Converting to tensile strength (TH110 supports only hardness scales)

·        PC interface for data transmitting to PC (PC software optional)

·        illuminated display

·        test storage up to 350 tests


 


To choose the required equipment please use our Table of features TH hardness testers.

TH160 is the improved type of older TH140B and does support more software features the cable probe basic equipment. The parameters of test will be set by the integrated user menu. The probe is connected to the electronic by cable. Up to 5 probes (total) can be connected and calibrated to the equipment to test in different test conditions. This design does have the advantage that the probe can be positioned really flexible at desired position. It is equipped with thermo stripe printer and an interface for to connect to a PC. The results can be transmitted to a standard PC program like Hyperterminal or to an optional available PC – evaluation software.

This equipment does content some important features like supervision of limits, big storage capacity and other …. The result will displayed directly in the chosen scale: HRC / HRB / HRA / HV / HB / HS and tensile strength Rm MPa.

To choose the required equipment please use our Table of features TH hardness testers.


Prospekt als PDF

  Table of features: Choose your rebound LEEB hardness tester by comparing the equipment

Technical specification / special features of rebound hardness testers series TH


working conditions of probes
(integrated probes equal)

 

Software DataView (English)
Optional
for hardness tester with PC interface:

Simple data read out software for rebound hardness tester TH series (PC interface in hardness tester required). The results will be imported into the software (download from hardness tester) and can be processed inside of the PC software: Storing and printing

Rangemaster      (penetration depth)

The Rangemaster is an ideal alternative to the usual portable hardness testers (rebound and UCI). This equipment does not require a minimum test samples weight. The result will be indicated at the big LCD. The equipment is easy to handle and supports converting to all common hardness scales. The inexpensive and reliable hardness tester can be used when other measuring principles (rebound; UCI, clamping) will failure.

·         Big LCD display

·         Converting to all common hardness scales by simple switching the scale

·         Storing up to 400 tests

·         statistic evaluation

·         operation temperature -5° to +35° C

·         limits of results adjustable

·         last result can be reloadable

·         battery operating / power supply optional

At the bottom side of the equipment there is mounted a Rockwell indentor. The hardness tester will operated by pushing the specimen support plate (at the bottom) toward the test specimen. For this you will press with both heels of two hands from top on to the wings of the hardness tester. The test load for the indentor will be applied by high precision spring load. The indentor will penetrate the specimen. A high precision depth measuring system will measure the stroke of the indentor into the material. After a duration time (electronic will control a minimum time period) the result will be indicated directly at the LCD display. The result will be converted to all common hardness scales.

 

Technical specification

Hardness scale

Vickers, Brinell, Rockwell, Rockwell B, tensile strength, Shore

Measuring range /
limits of system

Vickers               35 – 1000 HV

 

Brinell               100 – 500

 

Rockwell B          30 – 100

 

Rockwell C          20 – 70

 

tensile strength  255 – 1.999 MPa

 

 

Resolution

   at converting to Vickers, Brinell,
      tensile strength, Shore / value:

0.1 
at Rockwell C / Rockwell B

Models

C (ROC 0001)
B (ROC 0002)

Measuring range

HRC 20 – 70
HRB 30 – 100

Power supply

9V battery or power supply

Data transmission

RS-232 serial port

Scope of supply

hardness tester like picture

 

hardness test block with UKAS – test certificate

 

INNOVATEST
manufacturer certificate

 

User manual

 

 

Option

test stand

 

printer

Preise:

CV-RAN0001 RANGEMASTER portable hardness testerHV HB HRB HRC.  2.495,00 €
CV-ROC001 RANGEMASTER for evaluation / converting to tensile strength  2.495,00 €
CV-INS0057 precision stand for stationary using of the RANGEMASTER     149,00 €
CV-INS0053 diamond indentor for RANGEMASTER series        49,50 €
CV-RAN/005 Data interface cable for RANGEMASTER for export / import to PC     315,00 €

 


 
UCI hardness tester portable hardness tester according UCI method

IN-MET-UA1


 

 Prospect as PDF

UCI hardness tester IN-HV450 – ready to use equipment:   € 3.395,00
test stand for stationary use if the hardness tester               € 1.595,00

  • Portable, easy to use

  • High accuracy hardness test

  • Digital indication of result

  • Direct converting and displaying in different hardness scales

  • Option to calibrate the equipment also for values outside standard ranges

The INNOVATEST IN-HV450 hardness testing equipment differs completely from traditional hardness testers. In place of measuring diagonals of the indentation (Vickers / Brinell) with optical measuring system or with depth measuring system (Rockwell) this testing method is using a complete different physical principle.

A synthetic diamond is applicated on to a test probe. This diamond is shaped like a standard Vickers indentor. The probe will set under
oscillatory pulsing (approximate ca. 80.000 Hz). The testing force will applied by a spring load when pressing the probe holder on to the test sample. A precision spring will grant that the required test load is applied with high accuracy.

The dumping of the probe (measured dumping of the oscillatory pulsing) will be higher as more the indentor will dive into the test piece. In correspondence to the applied test load the dumping of the resonance will be evaluated as hardness.

The E-modulus of the test specimen will influence the dumping of frequency (the hardness). Testing low alloyed carbon steel or standard alloyed steel this differences are very small. Her you may use standard hardness test blocks for calibration. For different materials (with different E-modulus) you have to calibrate the hardness tester with different references (carbon steel, aluminium, zinc, austenitic steel …)

The hardness test equipment IN-HV450 is easy to use. To perform a test you don't need special knowledge for hardness testing. The result can be converted to the common hardness scales like HV, HB, HR, and Shore. Also after the test you may change the scale by easy pushing one button.

The actual result and scale will be indicated on a big LCD display. To perform a test the hardness tester pencil will be pushed again the test sample for some second. After counting the required penetration time the electronic directly shows the result. A calibration for different materials can be done in quick way. On a hardness test block (where you no the hardness exactly) you will perform 5 "blind" tests. After finishing this 5 tests the equipment asks for the required hardness (from the hardness test block) to be entered into the electronic. Now the equipment is ready for testing.

By storing the calibration you are able to calibrate different testing conditions: From a standard hardness test up to special customised tests like welding or competitive testing. Use the IN-HV450 for incoming goods, material on you stock or as portable tester on testing welding and tubes on gas or oil pipes. The portable equipments works with batteries or optional power supply.


Ultramatic portable hardness tester using UCI test method



 Prospect as PDF

 

· Ultrasonic Contact Impedance testing method with high precision – German manufacturer

·  Suitable for hardness test on metals, plastics and ceramics

·  Different probe available for following test loads
10 N / 20 N / 30 N / 49 N / 98 N

·  evaluation in
Vickers HV 10 – 3000                                       (direct indication)
Rockwell HRC 20 – 68                                       (converted)
Rockwell HRB 41 - 99.5                                     (converted)
Brinell HB (76) – 447                                          (converted)
Tensile strength MPa (N/mm²)       255 - 2180 (converted)

·  repeatability
Vickers HV ±1%
Brinell HB ±1%
Rockwell HRC ±0.5
Rockwell HRB ±1.2

·  sorting up to 20 different materials (calibrations)

·  test storage for 1000 tests, storing batches with date, hour, limits, go/no go

·  wide range of applications, testing at unapproachable test positions

·  big storage for results and data transmission

·  WINDOWS-Software for data processing and documentation (option)

·  The equipment can be integrated into a continues production line - automated

The equipment is comfortable and easy in handling. It is designed for hardness testing at materials from which the hardness are known (referenced – for example carbon steel, austenitic steel, aluminium or other.

In principle this hardness tester is not for "absolute" test suitable because the measurement has to be referenced to a material you have checked on a stationary hardness tester or with reference hardness test plates. When you know the hardness of the material (material class like low alloyed steel, fast working steel, austenitic …) you will make 5 "blind" tests with the CV-HV400. Than the electronic will ask you to insert the desired hardness value. From now on the hardness tester is calibrated (for example with calibration "Method low alloyed carbon steel". Use this method for all steels of this group – even it is weak or hardened…
If you are not sure that the alloy is in a special range / type of alloy you will receive wrong results. So if you are testing a austenitic steel with a calibration of low alloyed carbon steel you will have an error in hardness as wide as the difference between this two types of alloys is: carbon steel 210.000 MPa / austenitic steel 195.000 MPa) = ca. 7 % mistake of result.


 

 

Clamp hardness tester      MT P (up to 187,5 kp) oder
                                     TBH  (up to 3000 kp)

Clamp hardness tester MT P - methods:

  • Brinell                         HBW2,5/62,5 oder HBW 2,5 / 187,5
  • Vickers                        HV 30
  • Rockwell                     HRA – HRB – HRC
  • Super-Rockwell          HR15N – HR30N – HR45N
  • Rockwell                     HR 62,5
Evaluation:
Rockwell             - analogue Rockwell – depth measuring gauge
Brinell + Vickers  - HBT / HVT – depth
measuring (analogue gauge) or
                          - portable microscope (conform to DKD)
                          -
CMS - Porti - CameraMeasuringSystem portable (conform to DKD)

The sample will be clamped into the clamping hardness tester. The test load (pre loaded spring package) will applied big turning a hand lever. Now you will set the zero on the gauge. After applying the main load (turning the hand lever for another 90° unload the force. Now the gauge shows directly the Rockwell result.

For Vickers or Brinell you also may use the depth hardness systematic – methods HVT / HBT. Optional you may purchase a portable microscope or a portable camera measuring system for norm conform evaluation of the diagonals of the indentation.

·         According the standards, mobile hardness tester (with DKD – calibration)

·         Use it in every inclination direction and at heavy parts you can put into a stationery hardness tester

·         Typical application: testing at big milling rollers / gears, ...

·         Different accessory available:
Brinell                         HBW2,5/62,5 o. 187,5
Vickers                        HV 30
Rockwell                     HRA – HRB – HRC
Super-Rockwell          HR15N – HR30N – HR45N
Rockwell                     HR 62,5

·         Norm conform load apply with high accuracy (spring package – Rockwell also with pre load)

·         Brinell and Vickers: We recommend portable measuring microscope 40x with battery illumination

Available equipment:

MT P 50

Basic clamp with internal distance (width) of 50 mm, without spring package, without indentor, with gauge

Spannweite
 0 – 50 mm

MT P 160

Basic clamp with internal distance (width) of 160 mm, without spring package, without indentor, with gauge

Spannweite
 0 – 160 mm

MT P 250

Basic clamp with internal distance (width) of 250 mm, without spring package, without indentor, with gauge

Spannweite
 0 – 250 mm

MT P 350

Basic clamp with internal distance (width) of 350 mm, without spring package, without indentor, with gauge

Spannweite
 0 – 350 mm

 

 

 

F 60

spring package/ HRA / 60 Kg

 

F 100

spring package/ HRB / 100 Kg

 

F 150

spring package/ HRC / 150 Kg

 

F 62,5

spring package/ HB / 62,5 Kg

 

F 187,5

spring package/ HB / 187,5 Kg

 

F 15

spring package/ HR 15 N / 15 Kg

 

F 30

spring package/ HR 30 N / 30 Kg

 

F 45

spring package/ HR 45 N / 45 Kg

 

F 30 V

spring package/ HV 30 / 30 Kg

 

 

 

 

 

Vickers-indentor136 ° mit Prüfzeugnis ( HV )

 

 

Rockwell-indentor120 ° mit Prüfzeugnis (HR)

 

 

 

 

 

Brinell ball holder Ø 2,5 mm with hard metal ball

 

 

Rockwell ball holder Ø 1/16 mm with hard metal ball

 

 

 

 

SHP-Porti

Evaluation camera portable including software and optional notebook / netbook (required: WINDOWS)

 

MT SM

Analogue special measuring gauge (Rockwell – recommended also for Brinell HBT / Vickers HVT)

 

 



portable BRINELL clamping hardness tester TBH
for test loads 250 – 500 – 750 – 1000 – 3000 Kg

The test specimen will be clamped inside the clamp hardness tester. This will be done first with the quick acting adjusting (spindle with hand turning knob). After this the test load will applied by a hand lever and a gear box (see the photo – gear box with yellow stick on it). For this you turn the hand lever – first quick, coming to the desired load slowly. The actual test load will indicated on the analogue gauge implemented inside of the clamping hardness tester (at least this frame is a spring…). When the needle of the gauge is near the target (see different coloured signs) you may hold the load for desired time and than unload the test force.

After releasing the test load you can use a portable microscope or CMS - Porti - Camera Mess System portable CMS to measure the diagonals of the indentation. With digital camera the calotte will grabbed and measured inside of the software (by mouse click or by image analyses).

This equipment performs hardness tests conform the standards! It can be calibrated according DKD.

·         Stable casting frame, ergonomically design

·         Conform to EN ISO

·         Measuring microscope to measure the indentations / CMS Porti Camera Mess System portable

·         Easy and exact evaluation

·         Test load will applied by hand lever and gear box

·         Typical application: Testing Brinell at castings and especially at heavy parts

 

Technical specification

Test load

250 – 500 – 750 – 1000 – 3000 Kg

Standard

DIN EN ISO 6506-1

Control of load

Manual control using the analogue gauge

Accuracy

+/- 0,5 %

control duration of load

 - - -

Optical equipment

Measuring with portable microscope/ CMS-Porti

Max. specimen dimension

160 mm

Max. throat

85 mm

Usable hardness range

100 – 650 HB

Illumination

- - -

Conversion

no

Printer

no

Interface to PC

no

Dimension of equipment

650 × 540 × 270 mm

Weight

55 kg in wooden box

Power supply

- - -

Scope of delivery

Optional equipment

Clamping frame

Hardness test blocks with DKD calibration

Ball holder Ø 5 + 10 mm + ball (no certificate)

indentor (ball) with DKD-calibration

Measuring microscope

 

User guide with hardness tables

 

1x specimen support

 

1x specimen support prismatic

 

Wooden box

Other equipment on request